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Assembly machine and leak test for turbo
Description
DAM Group has been designing turnkey test and measurement solutions for the automotive industry for 35 years.
Its experience and expertise in instrumentation and software, electronics, automation and mechanical engineering enable DAM Group to offer state-of-the-art customised instrumentation and complete manufacturing and test lines.
In this case we proposed an assembly machine consisting of an island with several stations. The stations are placed on a rotary table.
This island with 5 functions allows our customer to obtain a considerable space saving.
The machine has 5 main functions:
- Loading and unloading of the part
- Assembly of 4 parts on the turbo: o Nipple, O-ring, 2 screws, Pin
- Leak test
- Retrieve the nipple and pin press curves
- Engrave DMC code on the finished parts
CARACTERISTICS
For a typical one-piece cycle:
Plate rotation following cycle start after unloading/loading from station 1, and simultaneously :
- Station 1: Placement of new part to be assembled and request for cycle start while waiting for the other stations.
- Station 2: Assembly of the pipe part on the housing part, fitting of the pin and nipple on the housing and recovery of the force data and position of the latter.
- Station 3: Screwing the pipe to the housing at both locations and collecting the angle and torque data from them.
- Station 4: Plugging of the part openings and leak test with recovery of leakage measurements.
- Station 5: Laser engraving of the DMC code on the part and recovery of the same code.
LET’S EXPLORE THE RANGE OF POSSIBILITIES TOGETHER
WE MEET YOUR MOST SPECIFIC NEEDS
ACHIEVEMENTS
